EWF is proud to announce its participation in the R3-Mydas project, a pioneering initiative dedicated to advancing sustainability and circular economy practices in key industrial sectors. By integrating cutting-edge digitalisation and automation technologies, the project is set to revolutionise remanufacturing processes across various industries, including crankshaft components, electric vehicle (EV) batteries, and wind turbine gearboxes.

Transforming Crankshaft Remanufacturing with Digital Laser-Cladding

One of the major focuses of the R3-Mydas project is the development of a digital-driven approach to crankshaft remanufacturing. The innovative process utilises robotic 3D scanning to create high-resolution digital models, which are then used to optimise automated laser-cladding repairs. By eliminating manual programming, this approach enhances precision, reduces environmental impact, and ensures the highest quality standards in component restoration.

To further improve efficiency, the project incorporates simulation-based process development, virtual cell validation, and full-scale mechanical and geometric testing. These advancements not only streamline production but also significantly reduce waste and energy consumption, making the remanufacturing process more sustainable.

Advancing the Sustainable Lifecycle of EV Batteries

With the rapid expansion of the EV market, proper battery lifecycle management is crucial for sustainability. The R3-Mydas project is working towards a comprehensive approach that integrates real-time State of Health (SoH) monitoring to determine optimal end-of-life (EoL) strategies—whether through reuse, repurposing, or recycling.

A major breakthrough in this domain is the development of a single-shot SoH estimation method, which allows for quick and accurate battery assessments with minimal testing. Additionally, the project is exploring the automation of battery dismantling using AI-driven robotic systems to enhance efficiency and safety. These efforts will contribute significantly to the circular economy by optimising the reuse and recycling of valuable battery components.

Extending Wind Turbine Gearbox Longevity

To reduce maintenance costs and material waste, the project employs additive manufacturing (AM) to repair gearbox components, extending their lifespan. Advanced simulations and material testing ensure durability and efficiency in wind turbine remanufacturing.

Circular Value Chains & Standardisation

EWF contributes to Safe and Sustainable by Design (SSbD) assessments, ensuring environmental, economic, and social sustainability. Standardisation efforts align new technologies with industry regulations, accelerating innovation.

R3-MYDAS Marketplace

A key feature is its marketplace, built on the MARKET4.0 platform, which connects businesses with remanufactured components and services. This initiative promotes sustainable manufacturing and circular economy adoption.

Through R3-MYDAS, EWF continues to support the evolution of greener, more efficient industrial processes.

More information regarding the R3-MYDAS project can be found here.